Difference between revisions of "Putty & Mastic"

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Putties & Mastics are materials used for gap filling, waterproofing & sealing and glazing.
 
Putties & Mastics are materials used for gap filling, waterproofing & sealing and glazing.
  
=Linseed putty=
+
=Types=
Linseed putty is the traditional putty for window glazing.
+
==Linseed putty==
 +
[[image:Linseed putty 2505-2.jpg|thumb]]
 +
[[image:Linseed putty 5853-2.jpg|right|50px]]
 +
 
 +
Linseed putty is the traditional putty for window [[:Category:Glazing|glazing]].
  
 
* Make from linseed oil & whiting (chalk)
 
* Make from linseed oil & whiting (chalk)
 
* Very slow setting.
 
* Very slow setting.
* Easy to work, smooth with a wet or linseed oiled knife blade.
+
* Easy to work, smooth with a wet or linseed oiled [[Knives|knife]] blade.
 
* Best not to overpaint until set.
 
* Best not to overpaint until set.
 
* Do not leave unpainted too long or it will deteriorate.
 
* Do not leave unpainted too long or it will deteriorate.
Line 15: Line 19:
 
* Stiff putty can also be made workable by adding a tiny amount of water and working in well. Although this is on the face of it the wrong solvent, it still works well.
 
* Stiff putty can also be made workable by adding a tiny amount of water and working in well. Although this is on the face of it the wrong solvent, it still works well.
  
When painting linseed putty it is important to overlap the edge of the putty very slightly with paint. Failing to do this results in premature putty failure and water ingress, which may cause wood rot.
+
When [[Paint|painting]] linseed putty it is important to overlap the edge of the putty very slightly with [[Paint|paint.]] Failing to do this results in premature putty failure and [[Water|water]] ingress, which may cause [[Wood Rot|wood rot.]]
  
Old putty is hard and tough. It may be removed with a knife, though the going is usually slow. When it proves difficult, heating the putty softens it to some degree. A radiant IR heater heats the putty more than the glass, whereas heat guns heat both.
+
Old putty is hard and tough. It may be removed with a [[Knives|knife]], though the going is usually slow. When it proves difficult, [[:Category:Heating|heating]] the putty softens it to some degree. A radiant IR [[:Category:Heating|heater]] heats the putty more than the [[:Category:Glazing|glass]], whereas heat guns [[:Category:Heating|heat]] both.
  
 
+
==Alkyd putty==
=Alkyd putty=
 
 
Alkyd putty is a linseed putty replacement
 
Alkyd putty is a linseed putty replacement
  
 
* Faster drying than linseed putty.
 
* Faster drying than linseed putty.
* Can be made by mixing household gloss paint & whiting (chalk powder)
+
* Can be made by mixing household gloss [[Paint|paint]] & whiting (chalk powder)
 
 
 
 
=Silicone sealant=
 
Silicone has many uses, sealing round baths & sinks and as a glazing putty are the most common uses.
 
  
* Permanently soft & flexible. Different levels of stiffness (modulus) are available.
 
* Long lived in many applications
 
* Water based formula.
 
* Prone to mould, which is difficult to clean off. Mould resistant types are available, but have not proven effective in preventing mould.
 
* Most give off dilute acetic acid during cure. Neutral cure types are also available.
 
* Most silicones are rated for 260C, higher temp silicones are also available.
 
* Food grade silicones are also available.
 
* Not suitable for continuous immersion?
 
* White silicone may yellow over time.
 
* If a very fast set is needed, mix damp chalk dust into the silicone, and it will set in a couple of minutes.
 
* Fairly easy to mould into soft rubber goods of most shapes.
 
* Can be used to make (reusable) moulds for other materials.
 
* Do not use building silicones for fish tank construction.
 
* Observe 'use by' dates, or silicone may be solid in the tube, or fail to cure once applied. If newly applied silicone has no vingar smell, set may fail to occur.
 
  
 +
==Silicone sealant==
 +
[[Silicone Sealant|Silicone]] has many uses, and there are a number of different types of product to choose from. For more detail & information see the [[Silicone Sealant]] article.
  
==Removing Silicone==
+
===Main Properties===
Cut away as much as possible with a sharp blade.
+
* Remains permanently elastic after curing.
Remove remainder after soaking with silicone remover or wiping with a rag soaked with petrol or meths.
+
* Long life expectancy in many applications.
 +
* Does not shrink.
 +
* [[Water]] based formula.
 +
* Keeps its colour and is waterproof.
 +
* Resists most chemicals and solvents.
 +
* Is non toxic after curing.
 +
* Has very good adhesion to [[:Category:Glazing|glass]] and all commonly used [[Materials|building materials.]]
 +
* Resists temperatures ranging from  -60°C to +200°C
 +
* Supports mould growth
  
==Finishing==
+
===Uses===
* Fugee and fugenboy moulding tools give a nice tidy finish.
+
* Sealing gaps round baths, showers, [[:Category:Glazing|windows]], worktops
* Wood soaked in 50-50 washing up liquid & water can also be used to tool wet silicone.
+
* Fixing mirrors or [[:Category:Glazing|glass]] to tiled surfaces
* Polypropylene can be tooled to produce a suitable shape with a feathered edge.
+
* Sealing [[Guttering|gutters]] and downpipes
* A wet finger can be used, but is not the best option. It produces poorer results, and may lead to earlier mould growth.
+
* Repairing rubber trim on cars
 +
* Moulding into soft rubber goods of most shapes
 +
* Making reusable flexible moulds
  
 
+
==Burnt sand mastic==
=Burnt sand mastic=
 
 
* Made from very dry silver sand & linseed oil. May contain driers for a quicker set.
 
* Made from very dry silver sand & linseed oil. May contain driers for a quicker set.
 
* Coarser than linseed putty.
 
* Coarser than linseed putty.
Line 63: Line 59:
 
* When made without driers, setting will be very slow and the mix should be stiff.
 
* When made without driers, setting will be very slow and the mix should be stiff.
 
* Bonds well to brick, stone and timber.
 
* Bonds well to brick, stone and timber.
* Burnt sand mastic was traditionally used around door & window frames, but is not in general use today.
+
* Burnt sand mastic was traditionally used around door & [[:Category:Glazing|window]] frames, but is not in general use today.
 
* Looks much better with masonry than modern mastics.
 
* Looks much better with masonry than modern mastics.
* More elastic than cement mortar. Forms a tough skin with a flexible core.
+
* More elastic than [[Mortar Mixes|cement mortar.]] Forms a tough skin with a flexible core.
 
* Very long lived, very slow setting.
 
* Very long lived, very slow setting.
* Some birds like to eat it while wet. Overpainting prevents this.
+
* Some birds like to eat it while wet. [[Paint|Overpainting]] prevents this.
 +
* [http://www.masonsmortar.co.uk/page14.html How to use]
  
  
=Butyl putty=
+
==Butyl putty==
 
* Does not set like linseed
 
* Does not set like linseed
  
  
=Acrylic=
+
==Acrylic==
 
* Low cost sealant.
 
* Low cost sealant.
* Less durable and shorter lived than silicones.
+
* Less durable and shorter lived than [[Silicone Sealant|silicones.]]
  
  
=Polyurethane=
+
==Polyurethane==
 
* Suitable for continuous immersion, used in marine applications.
 
* Suitable for continuous immersion, used in marine applications.
 
* eg Sikaflex
 
* eg Sikaflex
  
  
=Marine Sealants=
+
==Marine Sealants==
 
Sealants for marine use need to be tougher and generally cost more.
 
Sealants for marine use need to be tougher and generally cost more.
 
  
 
Sealants often recommended in uk.rec.sailing include:
 
Sealants often recommended in uk.rec.sailing include:
Line 111: Line 107:
 
Sikaflex
 
Sikaflex
 
* wide range of colours
 
* wide range of colours
 +
 +
 +
=Storage=
 +
==Before Opening==
 +
Some sealants, especially silicone, have limited shelf life. When unfit they may either be hardened in the tube, or else appear normal but fail to ever cure.
 +
 +
If your tube is past its best before date, a blob can be tested to see if it sets OK before doing the job.
 +
 +
==After Opening==
 +
No method guarantees successful storage once the tube is opened, but the following work a lot of the time:
 +
* Remove & clear nozzle, apply cling film or polythene sheet over the tube and refit nozzle.
 +
* Wrap polythene round the nozzle, secure with a wire tie.
 +
* Crumple ali foil over the nozzle, squeeze a little product into the foil and let set.
 +
* Put a screw or nail into the nozzle end.
 +
 +
==Once Set==
 +
Finally, if material in the tube has hardened, sometimes fresh unset gloop can be reached by drilling a hole into the hard set mass. This is likely to free lumps that repeatedly clog the nozzle, so is not a good option, but can occasionally be of use.
  
  
 
=See Also=
 
=See Also=
[[adhesive]]
+
* [[Adhesive]]
 +
* [[Silicone Sealant]]
 +
* [[Wood glues]]
 +
* [[Special:Allpages|Wiki Contents]]
 +
* [[Special:Categories|Wiki Subject Categories]]
 +
 
  
[[wood glues]]
 
  
[[Wallpaper paste history]]
+
[[Category:Materials]]
 +
[[Category:Adhesives]]
 +
[[Category:Construction]]
 +
[[Category:Plastics]]
 +
[[Category:Windows]]
 +
[[Category:bathrooms]]
 +
[[Category:Building]]
 +
[[Category:Basics]]

Latest revision as of 19:07, 27 January 2013

Putties & Mastics are materials used for gap filling, waterproofing & sealing and glazing.

Types

Linseed putty

Linseed putty 2505-2.jpg
Linseed putty 5853-2.jpg

Linseed putty is the traditional putty for window glazing.

  • Make from linseed oil & whiting (chalk)
  • Very slow setting.
  • Easy to work, smooth with a wet or linseed oiled knife blade.
  • Best not to overpaint until set.
  • Do not leave unpainted too long or it will deteriorate.
  • Using boiled oil makes putty set faster than raw oil.
  • When buying, check the putty is still soft, partly hardened putty is sold too often. Just squeeze the tub.
  • Old half hard putty may be made usable by adding a little linseed oil and mixing.
  • Stiff putty can also be made workable by adding a tiny amount of water and working in well. Although this is on the face of it the wrong solvent, it still works well.

When painting linseed putty it is important to overlap the edge of the putty very slightly with paint. Failing to do this results in premature putty failure and water ingress, which may cause wood rot.

Old putty is hard and tough. It may be removed with a knife, though the going is usually slow. When it proves difficult, heating the putty softens it to some degree. A radiant IR heater heats the putty more than the glass, whereas heat guns heat both.

Alkyd putty

Alkyd putty is a linseed putty replacement

  • Faster drying than linseed putty.
  • Can be made by mixing household gloss paint & whiting (chalk powder)


Silicone sealant

Silicone has many uses, and there are a number of different types of product to choose from. For more detail & information see the Silicone Sealant article.

Main Properties

  • Remains permanently elastic after curing.
  • Long life expectancy in many applications.
  • Does not shrink.
  • Water based formula.
  • Keeps its colour and is waterproof.
  • Resists most chemicals and solvents.
  • Is non toxic after curing.
  • Has very good adhesion to glass and all commonly used building materials.
  • Resists temperatures ranging from -60°C to +200°C
  • Supports mould growth

Uses

  • Sealing gaps round baths, showers, windows, worktops
  • Fixing mirrors or glass to tiled surfaces
  • Sealing gutters and downpipes
  • Repairing rubber trim on cars
  • Moulding into soft rubber goods of most shapes
  • Making reusable flexible moulds

Burnt sand mastic

  • Made from very dry silver sand & linseed oil. May contain driers for a quicker set.
  • Coarser than linseed putty.
  • Also known as Scotch Mastic.
  • When made without driers, setting will be very slow and the mix should be stiff.
  • Bonds well to brick, stone and timber.
  • Burnt sand mastic was traditionally used around door & window frames, but is not in general use today.
  • Looks much better with masonry than modern mastics.
  • More elastic than cement mortar. Forms a tough skin with a flexible core.
  • Very long lived, very slow setting.
  • Some birds like to eat it while wet. Overpainting prevents this.
  • How to use


Butyl putty

  • Does not set like linseed


Acrylic

  • Low cost sealant.
  • Less durable and shorter lived than silicones.


Polyurethane

  • Suitable for continuous immersion, used in marine applications.
  • eg Sikaflex


Marine Sealants

Sealants for marine use need to be tougher and generally cost more.

Sealants often recommended in uk.rec.sailing include:

Adflex

  • Black, white & brown
  • From builder's merchants

Arc-Loyal

  • MS polymer
  • Slow curing
  • Good for underwater use

Evostick Nail and Seal

  • MS polymer
  • Low cost, £3.99 from B&Q
  • May be confused with similar named products with different formulae

Polysulphide

  • Low cost
  • B&Q used for
  • Good for underwater use

Sikaflex

  • wide range of colours


Storage

Before Opening

Some sealants, especially silicone, have limited shelf life. When unfit they may either be hardened in the tube, or else appear normal but fail to ever cure.

If your tube is past its best before date, a blob can be tested to see if it sets OK before doing the job.

After Opening

No method guarantees successful storage once the tube is opened, but the following work a lot of the time:

  • Remove & clear nozzle, apply cling film or polythene sheet over the tube and refit nozzle.
  • Wrap polythene round the nozzle, secure with a wire tie.
  • Crumple ali foil over the nozzle, squeeze a little product into the foil and let set.
  • Put a screw or nail into the nozzle end.

Once Set

Finally, if material in the tube has hardened, sometimes fresh unset gloop can be reached by drilling a hole into the hard set mass. This is likely to free lumps that repeatedly clog the nozzle, so is not a good option, but can occasionally be of use.


See Also