This article is an overview of the different brands and types of Consumer Unit (CU) commonly available in the UK, and their features.
For details on changing and upgrading consumer units see here.
Types of CU
The term "consumer unit" is generic name for the box of fuses or circuit breakers that normally connects each of the electrical circuits in a property to the electricity supply after it comes out of the electricity meter.
Older CUs usually have a main switch and some form of fuse based protection. Different manufacturers opting for different incompatible designs.
Modern CUs for domestic properties tend to be based round similar designs regardless of the manufacturer. Typically they use a DIN mounting rail system to which the protective devices "clip on". Incoming power is fed via one or more switches or RCDs to a number of "busbars". At a minimum there will be a live busbar which feeds power to each protective device, and a neutral one that commons all the circuit neutral wires together with the supply neutral. The live busbar is connected to individual circuit breakers, and these in turn connect to the live wires of each of the buildings circuits. Finally there is also an earth busbar that is connected to the properties main earthing terminal, and the protective earth wires of all the circuits. CUs have a number of spaces or "ways" into which protective devices can be installed. So the more ways, the larger the CU and the greater number of circuits it can supply.
Rewireable fuse CU
A simple CU with a single main switch and a number of outgoing ways. Small designes having one or two ways, and the larger ones up to 10 or more ways. In most designs the fuse carrier for each circuit can be removed to facilitate replacement of the fusewire. The fuse carriers are often also marked with the current rating. Better designs include a mechanism that stopped carriers of the wrong rating being inserted into fuse ways that did not match the rating, although note that none of the carriers include any way of preventing the wrong rating of fuse wire from being installed.
Cartridge fuse CU
Popular for a short while between the transition between rewireable fuses and MCBs was the cartridge fuse based CU. Typically a single main switch design, plus a number of outgoing ways protected by a cartridge fuse. Fuses can only usually be inserted into a fuse way of matching current, by virtue of the different ratings of fuse being different physical sizes. Note that cartridge fuses can still be used in many modern CUs via DIN rail mounting fuse carriers.
Standard "Main Switch" CU with MCBs
The simplest CUs have just a single main switch, and space for a number of protective devices. The number of spaces (or "ways") dictates how many circuits can be connected. The smallest CUs have 1 or 2 ways and are suitable for some applications like a garage or shed supply. Larger ones can have 16 or more ways. Note that in addition to carrying MCBs, these CUs are also able to house a number of other DIN rail mounted devices such as fuse carriers, RCBOs, Timers, Relays, and Contactors etc.
Split Load CU
A popular type of CU is the "split load" type. This has the busbar divided at some point and allows the CU to be powered in multiple sections. The main switch will usually control power to all the sections, but each section can be independently switched off via its RCD. This allows RCD protection to be applied to some circuits but not others.
17th Edition Consumer Units
While not strictly speaking a "type" of CU, the changes introduced by the 17th Edition of the Wiring Regulations that required 30mA RCD protection for many more circuits, meant that the traditional "split load" CU with only a single RCD protected section became sub optimal because it forced too many circuits to be fed from a single RCD. This not only increased the likelihood of nuisance tripping of the RCD, it also results in a loss of fault discrimination.
The manufacturers responded with new CU designs which allow two or more split sections protected by multiple RCDs.
For more details see the 17th Edition Consumer Units article.
There are a number of large well known manufacturers that produce consumer units for sale in the UK market. This section will cover some of the common ones and highlight some strengths and weaknesses.
No longer made and new MCBs are no longer available. Hager now own Ashley
- Cheap and cheerful with a good range of MCBs, single module RCBOs, RCDs etc.
- Plenty of space
- Custom split load arrangements possible by cutting the bus bar at a user selected position
- Plastic models are easy to cut and drill for cable entry and exits
- Beware the flimsy busbar cover
- Note recent design change has made MCB geometry subtly different from previous model. This makes interchangeability harder since the height of the protruding bit of the MCB/RCD is slightly different. The plastic models are however usually flimsy enough to make fitting with a little brute force possible! Small copper packers are available to adjust the bus bar terminal position without the need to bend the finger on the bus bar.
- Wider than usual range of MCBs and RCBOs, including double pole.
- Snappable busbar with good quality slip on sleeve makes live working safer and allows custom split load configurations to be made
- MCBs and RCBOs compatible
- across the domestic plastic and industrial metal enclosures.
- Double pole (SPSN) and single pole devices may be mixed freely on a standard single phase busbar (insulated busbar way on the neutral side and flying lead for the neutral). Double pole devices are general double width.
- Best known for their industrial and commercial switch gear, MEM do a wide range of CUs and parts - often covering larger sizes. Typically all metal construction, and often with a range of MCBs with higher breaking capacities (with 10kA and 15kA often available)
- Expensive, but RCD "pods" are available for some of the MCBs allowing many custom RCBOs to be constructed.
- Probably the only manufacturer listing a true double pole busbar carrying both phase and neutral on a split comb arrangement, avoiding the need for "flying neutrals".
- Innovative enclosed and hidden busbar which allows devices to be clipped in without removing the busbar from all devices.
High quality (and price) accessories.
- Probably the widest range of accessories
- High quality manufacture
- Aesthetically pleasing CU design
- MK MCBs etc tend to fit a reasonably wide range of other CUs.
Wicks CUs and accessories are currently made by Clipsal
Three types of Wylex enclosure are commonly met:
The classic rewireable fuse type, the NN type - early bus bar design using MCBs, and current DIN rail MCB designs.
Rewireable fuse boards
- Basic Wylex fuseboxes are very common in existing installs
- Often thought to be much older than they really are
- No RCD provision in the fusebox
- Fuses expose live pins if pulled with power on
- Overheating occasionally happens on high current circuit fuses (greater than 30A)
- Older designs have wooden back boxes
- Can be upgraded with Plug in MCBs (3kA breaking capacity only)
Similar in concept to modern CUs however the bus bar design is different having U shaped notches cut into the top of it in place of the more common "fingers" of todays CUs. The notches enable a screw to pass through the busbar into the NN MCBs to make electrical contact.
The older NN type CU used different MCBs to the later NN CUs.
- MCBs tend to have Fuse equivalent trip ratings (i.e. 5A, 15A, 30A).
- MCBs have the older type II trip response rather than the more modern type B, C, or D, and the breaking capacity is often only 3kA
- MCBs commonly thermal trip when loaded close to their marked rating.
- Finding spares for the CUs is now difficult. eBay will often source additional MCBs although high trip currents (anything over 30A are hard to find).
- It is possible to get a modern style MCB into one of the old NN CUs - but only at the extreme left of the busbar, The busbar will need to be trimmed shorter so that it does not impinge on the new MCB. The lower metal flange on the base of its din rail needs to be bend down with a pair of pliers. This will enable the new MCB to hang on the rail. The feed to the MCB can now be hard wired using a bridge wire. Attach a loop terminal to one end and place it under one of the existing MCB screw connections on the basbar, and connect the other end to the base of the MCB in place of the modern busbar finger.
The NH range is the current Wylex offering. They are reasonably priced with plenty of space and a good selection of MCBs and accessories.
One of the cheaper ranges of CU available with a more limited choice of MCBs and accessories than some of the bigger brands.
It is also rebadged and sold as Newlec, Steeple, Sector and Alto by bigger electrical wholesalers.
Many devices will work in other brands of CU, although often there is a slight misalignment of entry and exit terminals or protruding section of the device. If possible, try and stick to all one brand within the CU. It should also be noted that mixing devices from other manufacturers will be outside the manufacturer's type testing, so the assembly will have to be specially tested and certified to show compliance with British Standards, which is required by the Wiring Regulations.
Note that modern MK RCBOs do not fit modern Hager CUs - the main body is too close to the front projection, and hence prevents the replacement of the CU lid.