Difference between revisions of "Drain Heat Exchanger"

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'''Drain Heat Exchangers''' extract heat from the warm drain water, use it to prewarm the cold feed to shower or hot tank, and thus save energy. Payback can be very good in some cases.
+
'''Drain Heat Exchangers''' extract heat from the warm drain [[Water|water]], use it to prewarm the cold feed to [[Showers|shower]] or hot tank, and thus [[Save Energy & Money|save energy]]. [[Save Energy & Money|Payback]] can be very good in some cases.
  
  
 
==How It Works==
 
==How It Works==
A drain heat exchanger is a crossflow heat exchanger. Water to either the shower or hot water cold feed is prewarmed by the warm drainwater, thus reducing energy use and causing a hot tank of water to last longer.
+
A drain heat exchanger is a crossflow heat exchanger. [[Water]] to either the [[Showers|shower]] or [[Domestic Hot Water|hot water]] cold feed is prewarmed by the warm drainwater, thus [[Save Energy & Money|reducing energy use]] and causing a hot tank of water to last longer.
  
There are 2 main types, non-storage and storage. Storage exchangers include a body of water that stores recovered heat so that simultaneous flow in both pipes is not needed to recover and use the heat. Storage units are bulkier.
+
There are 2 main types, non-storage and storage. [[Storage]] exchangers include a body of water that stores recovered heat so that simultaneous flow in both pipes is not needed to recover and use the heat. Storage units are bulkier.
  
 
[http://www.eere.energy.gov/consumer/your_home/water_heating/index.cfm/mytopic=13040 More explanation]
 
[http://www.eere.energy.gov/consumer/your_home/water_heating/index.cfm/mytopic=13040 More explanation]
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==Options==
 
==Options==
 
===Non-storage type simpler to plumb===
 
===Non-storage type simpler to plumb===
When retrofitting, existing British houses often don't have a convenient space for storage type exchangers. The main use for a non-storage exchanger is with showers. Other applications will see little return because they don't use hot water in and warm water out at the same time.
+
When retrofitting, existing British houses often don't have a convenient space for storage type exchangers. The main use for a non-storage exchanger is with [[Showers|showers]]. Other applications will see little return because they don't use [[Domestic Hot Water|hot water]] in and warm water out at the same time.
  
Therefore a non-storage exchanger need only heat the cold water to the shower, which minimises plumbing.
+
Therefore a non-storage exchanger need only heat the cold water to the [[Showers|shower]], which minimises [[Plumbing|plumbing]].
  
  
 
===Horizontal or vertical===
 
===Horizontal or vertical===
When retrofitting there may only be room for a horizontal drain pipe rather than vertical. This reduces heat recovery per length significantly. With vertical pipes, the falling water forms a film on the surface of the pipe for better heat conduction. Perforance is thus better for upstairs showers and houses with basements. Digging a small pit for the exchanger is one option.
+
When retrofitting there may only be room for a horizontal drain pipe rather than vertical. This reduces heat recovery per length significantly. With vertical pipes, the falling [[Water|water]] forms a film on the surface of the [[Plumbing|pipe]] for better heat conduction. Performance is thus better for upstairs [[Showers|showers]] and houses with basements. Digging a small pit for the exchanger is one option.
  
  
 
===Length===
 
===Length===
In some cases there may only be space for a reduced length of drain pipe to be used. This will reduce heat return, but not by as much as the reduction in length. Each additional inch of length returns ever less energy.
+
In some cases there may only be space for a reduced length of drain pipe to be used. This will reduce heat return, but not by as much as the reduction in length. Each additional inch of length returns ever less [[Save Energy & Money|energy]].
  
 
It might be possible to use a wider bore exchanger to increase heat transfer surface in these situations.
 
It might be possible to use a wider bore exchanger to increase heat transfer surface in these situations.
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==Payback==
 
==Payback==
Value & payback depend on:
+
Value & [[Save Energy & Money|payback]] depend on:
* Frequency and quantity of hot water use simultaneous with warm water waste.
+
* Frequency and quantity of [[Domestic Hot Water|hot water]] use simultaneous with warm water waste.
 
* Installation cost
 
* Installation cost
* Efficiency of the exchanger
+
* [[Save Energy & Money|Efficiency]] of the exchanger
* Comparison with other options such as eg replacing the HW tank, or spending the money on loft insulation instead.
+
* Comparison with other options such as eg replacing the HW tank, or spending the money on [[Insulation|loft insulation]] instead.
* Value of secondary benefits such as less problem with showers going cold.
+
* Value of secondary benefits such as less problem with [[Showers|showers]] going cold.
  
  
 
==Other benefits==
 
==Other benefits==
Drain heat exchangers reduce the amount of hot water used by a shower. Because the shower is mixing hot with lukewarm rather than hot with cold, less hot is used for the same output temperature & flow. This means that a given installed hot water capacity will supply a shower for longer with a drain heat exchanger fitted.
+
Drain heat exchangers reduce the amount of [[Domestic Hot Water|hot water]] used by a [[Showers|shower]]. Because the [[Showers|shower]] is mixing hot with lukewarm rather than hot with cold, less hot is used for the same output temperature & flow. This means that a given installed [[Domestic Hot Water|hot water]] capacity will supply a [[Showers|shower]] for longer with a drain heat exchanger fitted.
  
This may make a drain heat exchanger an attractive alternative to fitting a larger hot water tank. It is often cheaper to install and reduces running costs.
+
This may make a drain heat exchanger an attractive alternative to fitting a larger [[Domestic Hot Water|hot water tank]]. It is often cheaper to install and reduces running costs.
  
Wait times for the shower to get hot are reduced when the exchanger preheats the shower cold feed.
+
Wait times for the [[Showers|shower]] to get hot are reduced when the exchanger preheats the [[Showers|shower]] cold feed.
  
  
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==See Also==
 
==See Also==
[http://www.bio-power.co.uk/exchanger.htm Making Heat Exchangers]
+
* [http://www.bio-power.co.uk/exchanger.htm Making Heat Exchangers]
 
+
* [http://users.telenet.be/hagim/zonne_energie/heat%20exchanger.htm Making a storage type Heat Exchanger]
[http://users.telenet.be/hagim/zonne_energie/heat%20exchanger.htm Making a storage type Heat Exchanger]
+
* [http://gfxtechnology.com/faq.html FAQ]
 
+
* [http://www.gfxtechnology.com/ More info - commercial site]
[http://gfxtechnology.com/faq.html FAQ]
+
* [[Special:Allpages|Wiki Contents]]
 
+
* [[Special:Categories|Wiki Subject Categories]]
[http://www.gfxtechnology.com/ More info - commercial site]
 
 
 
[[Special:Allpages|Wiki Contents]]
 
 
 
[[Special:Categories|Wiki Subject Categories]]
 
  
  

Revision as of 18:03, 16 June 2007

Drain Heat Exchangers extract heat from the warm drain water, use it to prewarm the cold feed to shower or hot tank, and thus save energy. Payback can be very good in some cases.


How It Works

A drain heat exchanger is a crossflow heat exchanger. Water to either the shower or hot water cold feed is prewarmed by the warm drainwater, thus reducing energy use and causing a hot tank of water to last longer.

There are 2 main types, non-storage and storage. Storage exchangers include a body of water that stores recovered heat so that simultaneous flow in both pipes is not needed to recover and use the heat. Storage units are bulkier.

More explanation


Options

Non-storage type simpler to plumb

When retrofitting, existing British houses often don't have a convenient space for storage type exchangers. The main use for a non-storage exchanger is with showers. Other applications will see little return because they don't use hot water in and warm water out at the same time.

Therefore a non-storage exchanger need only heat the cold water to the shower, which minimises plumbing.


Horizontal or vertical

When retrofitting there may only be room for a horizontal drain pipe rather than vertical. This reduces heat recovery per length significantly. With vertical pipes, the falling water forms a film on the surface of the pipe for better heat conduction. Performance is thus better for upstairs showers and houses with basements. Digging a small pit for the exchanger is one option.


Length

In some cases there may only be space for a reduced length of drain pipe to be used. This will reduce heat return, but not by as much as the reduction in length. Each additional inch of length returns ever less energy.

It might be possible to use a wider bore exchanger to increase heat transfer surface in these situations.


Payback

Value & payback depend on:

  • Frequency and quantity of hot water use simultaneous with warm water waste.
  • Installation cost
  • Efficiency of the exchanger
  • Comparison with other options such as eg replacing the HW tank, or spending the money on loft insulation instead.
  • Value of secondary benefits such as less problem with showers going cold.


Other benefits

Drain heat exchangers reduce the amount of hot water used by a shower. Because the shower is mixing hot with lukewarm rather than hot with cold, less hot is used for the same output temperature & flow. This means that a given installed hot water capacity will supply a shower for longer with a drain heat exchanger fitted.

This may make a drain heat exchanger an attractive alternative to fitting a larger hot water tank. It is often cheaper to install and reduces running costs.

Wait times for the shower to get hot are reduced when the exchanger preheats the shower cold feed.


DIY designs

For now you'll need to make your own. They're simply a counterflow heat exhanger, with the drain pipe having a straight unimpeded flow. There are many possible ways to design these.


Design No. 1

  • copper waste pipe
  • 4 parallel microbore pipes are wound round the drain pipe in parallel and soldered in place.
  • The remaining gaps can be filled with silicone, since this conducts heat better than trapped air.
  • Silicone loaded with metal powder will have better heat tansfer. If using copper, neutral cure silicone might be needed (not yet tested).
  • The microbores are connected to a 4 way manifold at each end. The use of 4 parallel paths allows much more water flow than with a single microbore path 4x as long.


See Also