Zinc carbon battery

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Zinc carbon batteries are widely sold as low cost batteries. Life expectancy is the lowest of the popular battery types.


Performance

Terminal voltage is 1.5v. This voltage declines through the cell's useful life, and the cell is considered dead when its voltage reaches anything from 1.1v to 1.3v (dependant on application).


Leakage

Leakage is the main issue. The zinc case corrodes as part of normal operation, and if it corrodes through in one spot, corrosive leakage occurs. This is a good reason not to use these batteries in high value electronic goods.

Remove batteries if they will not be used for a fair length of time. Running them 100% flat increases the chance of leakage.

Corroded metal can be scraped to remove most of the corrosion, but PCB traces are generally corroded completely through by leakage, killing the appliance.

Zinc carbon batteries frequently have a clear plastic film wrap applied to help contain some leaks, don't remove it.

If a lumpy surface is seen under the plastic film, the battery is about to leak and should be disposed of.

One way to avoid damage from leakage and thus enable use of low cost batteries is to use an external battery holder, plugging it into the appliance. This works well enough with 9v types, which use a snap on genderless connector.


Shelf life

Shelf life is under 2 years. Life is maximised by keeping them in a cool place.


Rechargeability

The chemistry of zinc carbons is inherently non-chargeable, yet apparent recharging is obtained by putting them in a standard NiCd battery charger. Commercial products have occasionally reconditioned the batteries this way to extend battery life. How this works is beyond the scope of this article. Typically a battery can be cycled 2 or 3 times, with variable performance. However it significantly increases the risk of leakage.

Heating the battery can give minimal extra time at end of life. Children may do this by putting them on a radiator.

Reuse

ZnC cells contain a central carbon rod. These can be used for miniature arc furnaces, iron carbon batteries, and various kids' projects.


See Also